Inevitably, forklift components would eventually wear out and need replacing. The choice of buying brand new parts could become costly so another idea is to purchase used parts. This could save much money in the end. It is a great idea to purchase used lift truck parts that have been reproduced. These parts will ensure that you are getting parts that would work for a long time and be productive.
Broken or worn parts which are reproduced are a less expensive answer than rebuilding. With rebuilding parts, only the components that are worn out or broken get replaced, which means that other wearable parts may break down soon after acquisition.
Remanufactured components are cleaned after being taken apart and have the unusable parts changed. This technique can provide the best guarantee for used parts. All wearable components are replaced regardless of age or wear which is another rationale why remanufactured parts in general function so much better. Whatever component within the part is brand new and this offers much longer life to the second-hand part. Depending on the forklift parts which are being redone, the cleaning process and the entire remanufacturing process would vary.
After complete disassembly, the engines are oven cleaned. Various components of the engine like spark plugs, pistons, rings, valve springs, filters, and valves can be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are pressure washed, disassembled and oven cleaned. A comprehensive inspection is performed to be able to check for any cracks. Seals, bearings and bushings are all replaced. Typically, the replacement components used on transmission components meet OEM specifications.
A few lift truck components like for instance the water pump, torque converters, the alternator, the starter and steer axles can be quite serviceable after worn parts are replaced. The electronic control in the electric forklift is maintained by the control card. This card could also be remanufactured with replacing all aged and worn out components. Unlike different forklift parts the control card can only have the worn and aged parts replaced.
Remanufactured components are comprehensively inspected upon reassembly to guarantee they are in top condition before being sold. It is vital when acquiring remanufactured components to make sure they have undergone the proper testing and inspection procedures. On certain larger components like steer axles, engines and transmissions, OEM specification replacement components must be utilized.
The dealer of used forklifts and parts could guarantee that the remanufactured parts have met OEM specifications and that these parts meet industry standards. Lots of details go into remanufacturing second-hand components. This attention to detail offers more serviceability out of reproduced components than the components that were just rebuilt.
Click to Download the pdf